Features

Nylacast fined £293k after flying part kills worker

By on

A manufacturer has been fined £293,000 after an employee was killed by a plastic part which hit him at 81mph in speed.


A 52-year-old employee of Nylacast Limited had been removing a cast plastic rod from a casting machine. The rod was secured by a pressurised piston, which should have been depressurised before the rod was removed.

As the employee went to remove the part, the metal retaining end cap and rod were forcibly ejected, with the rod hitting him in the chest. He died the next day in a hospital from a heart attack due to his injuries, according to the Leicestershire Live website which reported on the case at court. The worker had suffered a “blunt force impact” from the flying part, which cracked his breast bone and jaw.

HSE found the company failed to undertake a suitable and sufficient assessment of the long length rod machine in order to ensure that all foreseeable hazards had been identified.

Nylacast Limited of Thurmaston Boulevard, Leicester, was fined for breaching regulation 3 of the Management of Health and Safety at Work Regulations 1999 and Regulation 12 of the Provision and Use of Work Equipment Regulations 1998.

The company was fined with costs of £10,205.61 at Leicester Magistrates’ Court in December 2018.
Investigating HSE inspector Alex Nayar said “Those in control of work equipment have a responsibility to undertake a suitably robust assessment in order to ensure that all foreseeable hazards have been identified.
“Had this hazard been identified, suitable engineering controls could have been devised and implemented to minimise the risk, therefore this death could have been prevented.”

 

FEATURES


Integrated Gas Safety Draeger

Gas detection – the power of smart safety systems

By Megan Hine, Dräger Safety on 29 June 2026

Gas detectors are a crucial tool for ensuring the safety of hazardous plants and processes, and developments in smart and connected technology now mean the equipment can more efficiently and quickly raise the alarm in the event of elevated gas levels or leaks, allowing immediate action to be taken to protect life and equipment.



Female Health And Safety Professional MED

AI won’t fix a broken safety culture, but it can scale a strong one

By Tom Goodmanson, EcoOnline on 25 June 2026

AI technology can make it quicker and easier to spot and analyse occupational safety hazards, trends and opportunities, but it is likely to generate incomplete, unreliable or inaccurate conclusions and recommendations unless an organisation already has good safety systems, reporting procedures and culture in place to generate the required high-quality data for automated analysis.



Artificial Intelligence Istock 1081869336 Credit Jay Yuno

From tinkering to trust: how safety leaders can adopt AI responsibly

By Greta Salvesen, Notify Technology on 25 June 2026

AI has huge potential to improve health and safety at work, but employers will need to retain oversight to ensure it genuinely supports better decision-making, rather than creating new risks through unmanaged use.